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Invisible Gap Composite Decking: The Future of Outdoor Surface Solutions
Redefining Outdoor Aesthetics with Advanced Engineering
As homeowners and architects seek sophisticated solutions for exterior spaces, Kysimwpc leads the innovation curve with its patented invisible gap composite decking technology. This groundbreaking co-extruded system eliminates traditional decking pain points while delivering unprecedented performance characteristics.
Precision Engineering Behind Seamless Surfaces
The manufacturing process employs advanced co-extrusion techniques that fuse two distinct material layers:
- High-Performance HDPE Capstock: 0.5mm thick protective layer with UV inhibitors and anti-slip additives
- Structural WPC Core: Composite matrix of 60% recycled wood fibers and polymer resins
This dual-layer construction achieves a thermal expansion coefficient of 0.000045/°C, significantly lower than traditional wood decking (0.00027/°C). The proprietary butterfly fastening system enables precise 1.5mm micro-gap installation, accommodating material movement while maintaining visual continuity.
Technical Superiority in Outdoor Applications
Performance Advantages
- ASTM D6662 certified 25-year limited warranty
- Class A fire rating (ASTM E84)
- 0.63 COF (Coefficient of Friction) for wet surface safety
Maintenance Benefits
- Stain resistance against 150+ common household chemicals
- Mold/mildew resistance per ASTM G21 standards
- UV stability with ≤3% color shift after 3,000 hours xenon testing
Global Applications and Project Success Stories
Kysimwpc’s invisible gap technology has been implemented in diverse climates:
Project Location | Application | Square Meters |
---|---|---|
Toronto Waterfront | Commercial Boardwalk | 12,500m² |
Singapore Resort | Infinity Pool Decking | 8,200m² |
Alpine Hotel Complex | Four-Season Rooftop Terrace | 5,600m² |
Sustainable Innovation in Deck Manufacturing
Kysimwpc’s production process incorporates:
- 93% recycled material content (by weight)
- Closed-loop water recycling system
- Solar-powered manufacturing facilities
The company’s Cradle-to-Cradle Certified® Bronze certification ensures responsible material health and reclamation protocols.
Technical Support and Custom Solutions
Our engineering team provides:
- Custom color matching (Pantone® system)
- CAD-based installation planning
- Thermal movement calculations for extreme climates
Industry Recognition and Compliance
Kysimwpc’s invisible gap decking meets or exceeds:
- ICC-ES AC174 for structural performance
- CALGreen material requirements
- EU Construction Products Regulation 305/2011

Transform Your Outdoor Space Today
Experience the future of composite decking with Kysimwpc’s invisible gap technology. Contact our material specialists at plastory.com to discuss your project requirements and discover how our innovative solution can elevate your outdoor designs.